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[TowerTalk] Rohn HDBX-48 Rotator Plate Remove & Install

To: towertalk@contesting.com
Subject: [TowerTalk] Rohn HDBX-48 Rotator Plate Remove & Install
From: Dave - W3NP <w3np@atlanticbb.net>
Date: Thu, 17 Sep 2020 11:29:34 -0400
List-post: <mailto:towertalk@contesting.com>
I have just removed my KT-34A (too far gone to repair), 6' mast, Ham IV rotator and the section #3 rotator plate from my HDBX-48. I removed the rotator plate in order to check out the integrity of the 3 mounting tabs and to make make a place for the pigtail and connector of the new TailTwister rotator to pass through as well as drilling 2 more mounting holes for the new rotator.

My question is this: I had a hard time getting the plate out of the tower (was hitting the cross braces) and had to use some hammer persuasion.  Was I missing something in the removal? I was expecting to just remove the 3 bolts and wiggle it out. Of course I am up on the tower while doing this and at 73 my endurance to stand on those cross braces is not what is used to be.  Is there a simpler way to get the plate back in place?  I will be installing a new modified plate and don't want to hammer on it.

I am replacing the KLM KT-34A with a Optibeam 10-3.  3.5 sq ft more wind load and a 19' boom vs the 16 on the KLM as well as longer elements. I have a Rohn TB-3 bearing on the top plate and all rivets looked good....no sign of torque stress.  I live in a relatively protected area and seldom see any wind in excess of 45-50 mph and that is a rarity. The tower and beam have been up since 1997 and both were used then. The tower dates from the early 80's when purchased new by a friend.

Any help on reinstalling the rotor plate without beating it up would be much appreciated.

73, Dave - W3NP

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