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Re: [TenTec] Orion 2 100hz off

To: 'Discussion of Ten-Tec Equipment' <tentec@contesting.com>
Subject: Re: [TenTec] Orion 2 100hz off
From: Marcus Florido <k4vbb@LIVE.COM>
Reply-to: Discussion of Ten-Tec Equipment <tentec@contesting.com>
Date: Sun, 1 Jan 2023 20:14:36 +0000
List-post: <mailto:tentec@contesting.com>
To add to what Scott has posted, I thought I would share my quantified results 
so that we know what exactly to expect, even in the best-case scenario.

Please keep in mind that these results come from a 15 year old rig, and not ALL 
of the electrolytics have been replaced.  I imagine that there may be some 
other components that show use and age, as well.

Methodology:
In my case I quantified the results by transmitting 1 W of an AM signal into an 
HP 5384A 8-digit precision frequency counter.  The clock on this frequency 
counter is controlled by a 10MHz timing signal from an HP 53508A GPS clock.  
The only way for this to be any more accurate might be to use more modern 
equipment, and even then it may not be any better.

Here's what to expect:

Position is important:
Adjusting the rig while it's on its side isn't going to result in any accuracy. 
 You're going to find that as soon as you flip it back to its operating 
position, the TCXO adjustments will have become invalid.  I'm not going to get 
into the potential physics of the situation.  Since the TCXO screw adjustment 
is accessed from the bottom, we have to flip the rig on its back in order to 
access it and to make accurate and sustainable adjustments.  This is OK, 
though.  Flipping it back over to check resulted in minimal to no difference at 
all.  Personally, I like to adjust the TCXO while the rig is on its back, and 
the rear of the rig is at a slight incline.  This puts the rig in the "inverse" 
position that it would be in if it were set up on my desk with the stand 
deployed.

Temperature DOES affect things:
The adjustments that the TCXO makes are not 100% linear, and are therefore not 
100% accurate.  This is why more expensive stuff uses an OCXO (or even GPS 
timing) instead of a TCXO.  I even noticed a difference between the temperature 
on my bench vs the temperature in the rig's installed location.  Other 
equipment in the vicinity will also affect things, as they generate heat.  In 
my case I have a Yaesu FTDX-101D stacked on top of my Orion II.  Less equipment 
around or on top of the rig will result in a more predictable outcome.

Below is the difference between my bench adjustment, and the rigs final install 
location:
On the bench:
+3 Hz deviation         10M
+1 Hz deviation         12M
+1 Hz deviation         15M
+1 Hz deviation         17M
+1 Hz deviation         20M
+/- 0 Hz deviation        30M
+1.6 Hz deviation               40M
+2.6 Hz deviation               80M
+2.8 Hz deviation               160M

On the desk (operating position, both rigs powered on for several hours):
-5 Hz deviation         10M
-6 Hz deviation         12M
-3 Hz deviation         15M
-5 Hz deviation          17M
-7 Hz deviation         20M
-6 Hz deviation         30M
-3 Hz deviation         40M
+0.4 Hz deviation       80M
+1.9 Hz deviation       160M

These results are well within specification.

Now, let's compare this with my FTDX-101D as it came from the factory:
-8 Hz deviation          10M
-7 Hz deviation         12M
-6 Hz deviation         15M
-5 Hz deviation         17M
-4 Hz deviation         20M
-3 Hz deviation         30M
-2 Hz deviation         40M
-2.1 deviation Hz        80M
-0.6 deviation Hz       160M

As we can see, the results on the Orion II aren't all that bad.  Of course, the 
FTDX-101D is infinitely easier to adjust—you don't even need a screwdriver!

Finally, know that you're not going to be able to get it perfect for each band. 
 Not only is the adjustment screw tiny, and even the slightest turn can have a 
larger effect that we would like, the TCXO adjustment will compensate each band 
at a slightly different rate.  Getting 10m perfect will likely result in 160m 
being WAY off.  Get it as good as you can and try to aim for the bands you use 
most often.  Patience is the key.





________________________________
From: TenTec <tentec-bounces+k4vbb=live.com@contesting.com> on behalf of 
ronc@sonic.net <ronc@sonic.net>
Sent: Sunday, January 1, 2023 1:20 PM
To: 'Discussion of Ten-Tec Equipment' <tentec@contesting.com>
Subject: Re: [TenTec] Orion 2 100hz off

Scott:

You have probably already done this, but please read my tutorial on tuning
TXCO calibration on the Orion II:

http://n6ie.com/my-orion-txco-calibration-procedure.html

It might be helpful.  Also in the website is my fix for the frequency drift
that occurs during warm-up.

       Ron
      N6IE
www.N6IE.com<http://www.N6IE.com>

Member:
                  ARRL
     Redwood Empire DX Assn.
Northern California Contest Club
Northern California DX Foundation
    DXCC Honor Roll - 337/345
  Society of Broadcast Engineers

-----Original Message-----
From: TenTec <tentec-bounces+ronc=sonic.net@contesting.com> On Behalf Of
Scott Sheppard
Sent: Sunday, January 1, 2023 9:53 AM
To: tentec@contesting.com
Subject: [TenTec] Orion 2 100hz off

Thanks Marcus

I should have mentioned that I have duplicated the results using a brand new
Siglent 1032x Sig Gen...it duplicates the results shown with the smaller Gen
set.

It seems that to me, the issue is the actual adjustment ability
(range)  regardless of what it is being measured against. As I say, for a
given signal injected at a freq on 20m band, the lowest tone I can get on my
audio analyzer is about 697 hz...any adjustment whatsoever, and no matter
how careful, causes the tone to rise. You can turn the adjustment screw full
circle through its range and eventually come back to its 'closest setting'
of about 697hz again. I agree that nothing is broken per se, and the radio
works like a champ; if that tcxo began at around 597hz I'd have the range to
fix the issue.

Hope the above makes sense...and I love the reference. That was a great
movie!

Scott
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